Die Cast Technician Career

Job Description: Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.

*A job as a Die Cast Technician falls under the broader career category of Molding, Coremaking, and Casting Machine Setters, Operators, and Tenders, Metal and Plastic. The information on this page will generally apply to all careers in this category. We are still seeking more specific information about this career from experts in this field. If you can provide us with more information, .

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Die Cast Technician Career

What Die Cast Technicians do:

  • Set up, operate, or tend metal or plastic molding, casting, or coremaking machines to mold or cast metal or thermoplastic parts or products.
  • Observe continuous operation of automatic machines to ensure that products meet specifications and to detect jams or malfunctions, making adjustments as necessary.
  • Measure and visually inspect products for surface and dimension defects in order to ensure conformance to specifications, using precision measuring instruments.
  • Position and secure workpieces on machines, and start feeding mechanisms.
  • Turn valves and dials of machines to regulate pressure, temperature, and speed and feed rates, and to set cycle times.
  • Perform maintenance work such as cleaning and oiling machines.
  • Trim excess material from parts, using knives, and grind scrap plastic into powder for reuse.
  • Observe meters and gauges to verify and record temperatures, pressures, and press-cycle times.
  • Read specifications, blueprints, and work orders to determine setups, temperatures, and time settings required to mold, form, or cast plastic materials, as well as to plan production sequences.
  • Unload finished products from conveyor belts, pack them in containers, and place containers in warehouses.
  • Remove finished or cured products from dies or molds, using hand tools, air hoses and other equipment; stamp identifying information on products when necessary.
  • Cool products after processing to prevent distortion.
  • Remove parts such as dies from machines after production runs are finished.
  • Inventory and record quantities of materials and finished products; requisition additional supplies as necessary.
  • Adjust equipment and workpiece holding fixtures, such as mold frames, tubs, and cutting tables, to ensure proper functioning.
  • Repair or replace damaged molds, pipes, belts, chains, or other equipment, using hand tools, hand-powered presses, or jib cranes.
  • Mix and measure compounds, or weigh premixed compounds; then dump them into machine tubs, cavities, or molds.
  • Obtain and move specified patterns to work stations, manually or using hoists, and secure patterns to machines, using wrenches.
  • Spray, smoke, or coat molds with compounds to lubricate or insulate molds, using acetylene torches or sprayers.
  • Connect water hoses to cooling systems of dies, using hand tools.
  • Maintain inventories of materials.
  • Operate hoists to position dies or patterns on foundry floors.
  • Preheat tools, dies, plastic materials, or patterns, using blowtorches or other equipment.
  • Smooth and clean inner surfaces of molds, using brushes, scrapers, air hoses, or grinding wheels, and fill imperfections with refractory material.
  • Select and install blades, tools, or other attachments for each operation.
  • Install dies onto machines or presses, then coat dies with parting agents, according to work order specifications.
  • Pull level and toggle latches to fill molds, to regulate tension on sheeting, and to release mold covers.
  • Pour or load metal or sand into melting pots, furnaces, molds, or hoppers, using shovels, ladles, or machines.
  • Select coolants and lubricants, and start their flow.
  • Assemble shell halves, patterns, and foundry flasks, and reinforce core boxes, using glue, clamps, wire, bolts, rams, or machines.
  • Shape molds to specified contours, using sand, and trowels and related tools.
  • Skim or pour dross, slag, or impurities from molten metal, using ladles, rakes, hoes, spatulas, or spoons.
  • Clamp metal and plywood strips around dies or patterns to form molds.

What work activities are most important?

Importance Activities

Handling and Moving Objects - Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.

Performing General Physical Activities - Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.

Inspecting Equipment, Structures, or Material - Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Getting Information - Observing, receiving, and otherwise obtaining information from all relevant sources.

Communicating with Supervisors, Peers, or Subordinates - Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.

Identifying Objects, Actions, and Events - Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.

Making Decisions and Solving Problems - Analyzing information and evaluating results to choose the best solution and solve problems.

Controlling Machines and Processes - Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).

Monitor Processes, Materials, or Surroundings - Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Evaluating Information to Determine Compliance with Standards - Using relevant information and individual judgment to determine whether events or processes comply with laws, regulations, or standards.

Judging the Qualities of Things, Services, or People - Assessing the value, importance, or quality of things or people.

Establishing and Maintaining Interpersonal Relationships - Developing constructive and cooperative working relationships with others, and maintaining them over time.

Processing Information - Compiling, coding, categorizing, calculating, tabulating, auditing, or verifying information or data.

Repairing and Maintaining Mechanical Equipment - Servicing, repairing, adjusting, and testing machines, devices, moving parts, and equipment that operate primarily on the basis of mechanical (not electronic) principles.

Thinking Creatively - Developing, designing, or creating new applications, ideas, relationships, systems, or products, including artistic contributions.

Documenting/Recording Information - Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.

Updating and Using Relevant Knowledge - Keeping up-to-date technically and applying new knowledge to your job.

Organizing, Planning, and Prioritizing Work - Developing specific goals and plans to prioritize, organize, and accomplish your work.

Analyzing Data or Information - Identifying the underlying principles, reasons, or facts of information by breaking down information or data into separate parts.

Interpreting the Meaning of Information for Others - Translating or explaining what information means and how it can be used.

Holland Code Chart for a Die Cast Technician

 

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